CONSTRUCTION PROCESS - DAY 5

ALIGNING THE RAILS:

  1.  Temporarily lay rails over the main frame, the alignment is crucial. This is to ensure that 

       the spacing and angle of the slots are correct (Figure 40).

  2.  Mark where each rail is resting on the inside frame (Figure 41).

 

    3.  Measure and mark the depth of each slot on the inside frame (39mm for the two front rails 

         and 49mm for the two back rails).

    4.  Cut slots using a bandsaw and chocks to maintain correct angle (Figure 42, 43).

    5.  Carefully chisel out the inside section (Figure 44).

    6.  Slide inside frame into case (Figure 45, 46).

 

    7.  Slide rails into slots (Figure 47).